The head studs on the 6.0L Power Stroke are susceptible to failures
due to a number of reasons. A leaking EGR Cooler will contaminate the cylinders
with coolant, causing a hydraulic effect that will stretch the head studs and
cause the head gaskets to fail. Also, the head studs pass through an aluminum
carrier and a cast-iron head. The aluminum and the cast iron expand and contract
at different rates which can weaken the factory grade head studs and hamper
their ability to do their job. Additionally, the aluminum carrier does not allow
sufficient clamping force with the factory head studs to withstand the extreme
pressures that the 6.0L engine produces.
In addition to upgrading your Engine
Oil Cooler and installing an EGR
Cooler Delete Kit, we recommend installing a set of aftermarket head studs
and head gaskets that will not only hold up to the extreme pressures that the
6.0L engine demands, but will also withstand aftermarket turbocharger boost
pressures beyond anything that your factory replacement heads studs and head
gaskets can offer.