EGR Cooler Delete Kits for 2003 - 2007 Ford 6.0L Power Stroke
The EGR Cooler (Exhaust Gas Recirculation) on the 6.0L Power Stroke
is susceptible to a variety of problems that can cause everything from poor
engine performance to total engine failure. A clogged Engine
Oil Cooler can restrict the flow of coolant to the EGR Cooler, resulting
in excessive heat that causes the coolant to flash-boil within the EGR Cooler.
This leads to corrosion of the EGR cooler and eventually coolant contamination
into the engine oil. A leaking EGR Cooler can also contaminate the cylinders
with coolant, creating a hydraulic effect that can stretch the head
studs and cause the head gaskets to fail. Additionally, carbon buildup within
the EGR system can cause the vanes in the VGT (Variable
Geometry Turbocharger) and the EGR Valve to become inoperable. Eliminating
the EGR Cooler altogether will resolve these problems and improve performance
by increasing exhaust flow directly to the turbo.